Sg100-2086 Plasma Spray Gun 2084 F45 Anode (sg100 nozzle)

Product Description

Model: 2084 F45 45 degree anode (nozzle) for SG-100-Extension (2086) consumables.

The SG-100-Extension has the following features

• The Extension is a versatile production gun and appropriate for internal diameter coating applications
• optimum performance up to 40 kW power rating
• offered in different lengths 12"(305mm), 24"(610mm), and 36"(914mm)

SG100 2086 Plasma Spray Gun 2084 F45 anode and F60 Nozzle Overview

F45 Nozzle (Anode) Characteristics

Function:

• Designed for medium-velocity plasma spraying applications

• Optimized for spraying mid-range particle sizes (45-75μm)

Performance:

• Operating temperature: up to 12,000°C

• Gas flow rate: 50-65 NLPM (Nitrogen/Argon mix)

• Spray angle: 30° (±2°)

Features:

• 45° convergent-divergent geometry

• Tungsten alloy construction with copper cooling channels

• Anti-arcing design for stable operation

Benefits:

• 15% higher deposition efficiency than standard nozzles

• Reduces unmelted particles by 22%

• Extended service life (2.5x industry average)

F60 Nozzle (Anode)Characteristics

Function:

• High-velocity nozzle for dense coatings

• Specialized for fine powders (<45μm)

Performance:

• Achieves particle velocities up to 650 m/s

• Operating pressure: 80-100 psi

• Coating porosity: <1.5%

Features:

• 60° internal bore with laminar flow design

• Integrated thermal barrier coating

• Quick-change thread interface

Benefits:

• 30% finer coating finish than F45

• Ideal for aerospace-grade coatings

• 40% less gas consumption vs conventional nozzles

Comparative Advantage:
Both nozzles utilize SG100's patented "Vortex Stabilization" technology, but F60 prioritizes precision while F45 emphasizes versatility for general industrial applications.

Plasma thermal spray gun consumables
As we all know, the most critical components of plasma thermal spray guns such as F4, F1, 9MB, 7MB, 3M7, SG-100,SinplexPro,TriplexPro and so on are the nozzle and electrode . These two products are also consumable parts and are one of the most important consumables in plasma thermal spraying.
Our company is a manufacturer specializing in the production of plasma spray electrodes and nozzles (also known as plasma cathodes and anodes, tungsten copper cathodes, and tungsten copper anodes).

 

 

SG-100 plasma spray standard gun
    The SG100 plasma spray gun produced by Praxair is a very flexible spray gun that can be used in a variety of application scenarios. Its operating power is 80KW. If you have higher requirements for coatings, or require large-volume production, or small-volume testing, the SG100 spray gun can be used very well.
    This spray gun has two modes: internal powder feeding and external powder feeding. Different modes can provide multiple incident angles, obtain better spraying speed, or mix multiple spraying materials.
Different modes, matched with different hardware, can form different working modes. We can provide suitable SG100 nozzles (anode) and SG100 electrodes (cathode) for different modes.
What material is used for SG100 anode (Nozzle)?
As you can see, all copper materials are used on the market, but there are many types of copper materials, and the purity and composition of different copper materials are different. For specific industries that require special treatment of copper materials, we have been supplying copper anodes to different industries and are very clear about customers' material requirements in different industries.
Anode matching:
The product accessories provided by Praxair have high precision, and general processing manufacturers can provide similar shapes. However, there is a very big gap in the actual control of product size.
We have been providing anode and cathode accessories for various plasma spraying service providers, and we can control the size very accurately.


SG-100 plasma thermal spray anode and cathode models
 

Product model	Product name	Related product model
WLE-SG100-129	SG100 electrode	843083129
WLE-SG100-720	SG100 electrode	841083720
WLN-SG100-730	SG100 nozzle	02083-730
WLN-SG100-145	SG100 nozzle	03083-145
WLN-SG100-165	SG100 nozzle	03083-165
WLN-SG100-175	SG100 nozzle	03083-175

If you have any needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly.

If you need these products, please do not hesitate to contact me!