Making High Quality Plasma Spray Nozzles and Plasma Spray Electrodes and Plasma Electrodes
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Product Highlights
- Unique Back-Casting Technology: Achieves seamless bonding with strength up to 127MPa for superior durability.
- Customizable Material Options: Offers Lanthanum, Cerium, and Thorium tungsten based on specific usage conditions.
- Wide Equipment Compatibility: Adapts perfectly to Metco, GTV, FST, AMT AG, and Praxair spray guns without adjustment.
- High Performance Tungsten Alloy: Features fine grain structure, fast arc starting, and excellent resistance to arc burning loss.
- Full Customization Services: Supports customization from samples, drawings, and designs with flexible options.
- Superior Corrosion Resistance: Engineered to withstand high temperature, high pressure, and chemical erosion.
- Free Replacement for Defects: Free replacement and shipment for any defects caused by manufacturing issues.
- Seamless Tungsten-Copper Bonding: Ensures no gas foam generation and maintains perfect concentricity.
Product Attributes
- Customization
- Available
- Type
- Alloy Electrode
- Cooling System
- Nature Cooling
- Model NO.
- plasma electrodes
- Function
- Plasma Generated Body
- Materials
- Copper and Tungsten
- Apply in
- Plasma Spray Coating Industry
- Making Method
- Back-Casting
- Style
- Standard
- Internal Diameter
- 5mm, 6mm, 7mm, 8mm
- Transport Package
- Carton
- Specification
- 39*21*29cm
- Trademark
- NA
- Origin
- China
- Production Capacity
- 20000PCS/Per Month
Product Images of Making High Quality Plasma Spray Nozzles and Plasma Spray Electrodes and Plasma Electrodes
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Product Description
Plasma waste gas treatment, solid waste treatment electrode
1. Waste gas treatment
Plasma technology can be used in waste gas treatment, water treatment, etc., such as converting harmful substances in waste gas into harmless substances, or oxidizing and decomposing organic matter in waste water. It can be used not only in the treatment of industrial waste gas, but also in indoor air purification, water treatment, food safety, medical equipment disinfection, hospital air purification and other fields to provide people with a healthier and safer environment.
2. Solid waste treatment
At present, when plasma technology is used to treat solid pollutants (waste) at home and abroad, the main type of plasma used is thermal plasma. Thermal plasma is used to treat solid waste. The treatment methods can be divided into the following types:
(1) plasma oxidation, combustion or plasma vitrification;
(2) plasma pyrolysis, which makes combustible solid waste in reducing state Gasification in the atmosphere and recombination into other gases:
(3) Pulse arc generates shock waves, which are used to decompose and separate solid waste into metals, plastics, organic matter, etc.
Among them, the wastes that use plasma high temperature and high enthalpy for plasma oxidation, combustion or plasma vitrification to achieve degradation and volume reduction are mainly construction waste, urban sludge, waste incineration residue, urban garbage, and medical waste. Plasma pyrolysis technology is applicable to all the above-mentioned wastes, and generally produces syngas, which is used in combustion, fuel cells, etc. The use of pulse arc to generate shock wave plasma is generally suitable for the simultaneous collection of materials from construction waste and waste electronic products.
3. Plasma waste gas treatment and solid waste treatment electrodes
The plasma exhaust gas treatment electrode produced by our company is a technical equipment used to treat harmful substances in exhaust gas. It uses plasma technology to convert harmful substances in exhaust gas into harmless substances through high temperature, high pressure and electric field to achieve the purpose of purifying exhaust gas.
Plasma exhaust gas treatment electrodes are divided into anodes and cathodes. By generating plasma between the anode and cathode, harmful substances in the exhaust gas can be effectively converted into harmless substances. In addition to providing electric fields and currents, electrodes also need to have good electrical conductivity and corrosion resistance. Because during the plasma waste gas treatment process, the electrodes will be affected by factors such as high temperature, high pressure, and chemical erosion. Therefore, the material selection and manufacturing process of the electrode are very important.






You can choose cartons or plywood case:(Our packing)


All goods will be shipped by DHL or UPS or Fedex or SF as well as air freight agent company,you can choose any one only you like.
https://weilainewmaterials.en.made-in-china.com/product-list-1.html
Zhuzhou Weilai New Materials Technology Co., Ltd (Weilai) is located in China Power Valley in Zhuzhou City of Hunan province. Weilai devotes to research and develop high performance heterogeneous refractory metal composites, including high-performance X-ray tube anode material, plasma spray nozzle as well as the electrodes and the resistance welding electrodes, etc. It is mainly used in medical equipment, plasma spray and automobile electrical equipment industries. Weilai provides the customized solutions for customers, it is a high-tech company integrating research and development, production, sales and service.
Adhering to "Keep improving products and creating value for customers", the company focuses on the subdivided fields of refractory metal materials industry, continuously optimizes the technological adaptability of products, develops more supporting products in the industry, and provides users with more reasonable and comprehensive solutions. Weilai makes constant efforts to "become an excellent company in the field of new materials".
Advantages of plasma electrodes produced by our company:
1. Our company has been engaged in the production of pure tungsten and tungsten alloy materials for many years, and has an in-depth understanding of the structure and properties of materials. For the tungsten electrode used in plasma spraying electrodes, based on our full understanding of the application, we have made more improvements and treatments to the material structure to meet the material requirements of plasma spraying. By densifying the tungsten electrode, a finer, more uniform grain structure is formed. The modified tungsten alloy has relatively high hardness and density, fast arc starting, excellent resistance to arc burning loss, and long life.
2. Our company's plasma spraying electrodes and nozzles use unique back-casting technology to achieve seamless bonding between tungsten and copper. The bonding strength can be as high as 127MPa, while the traditional bonding strength is less than 100MPa. Compared with traditional brazing, joints made by back-casting have higher bonding strength between tungsten and copper, larger contact area, more uniform resistance, and stronger heat dissipation ability, making the nozzle and electrode more stable and more durable as well as long service life.
3. We produce tungsten electrodes of different materials (good arc starting performance and ablation resistance). Based on customer usage conditions, we can provide more suitable materials for customers to choose.
| Material | Impurity content (%) | Electron work function (eV) |
| Lanthanum tungsten | <0.2 | 2.8-3.2 |
| Cerium tungsten | <0.2 | 2.7-2.8 |
| Thorium tungsten | <0.2 | 2.0-3.9 |
4. Based on the research and analysis of plasma spray guns, the electrodes and nozzles produced by our company can perfectly adapt to the original spray guns, and no additional adjustment of spraying parameters is required during replacement. We have a complete product series, and the plasma spray electrodes and nozzles we produce can be widely used in F4, 9M, SG-100 and other spray guns of Metco, GTV, FST, AMT AG, Praxair and other companies.
5. We have rich experience in producing various cathodes and anodes, which can be customized and processed according to customer samples or drawings. We can also provide semi-finished products with seamless combination of tungsten and copper.
In a nut shell,our plasma electrode has the advantages as below:
1,Strong corrosion resistance
2,long life
3,Good thermal conductivity
4,Good electrical conductivity etc.
We can ensure our all products which are seamless bonding,no gas foam generating,and assure concentricity,if any defect has been found which are due to our cause,we can replace them for free and send you along with shipment for next time.
About the Supplier
This supplier has been audited by CTI. Verify the report on the official CTI website with ID "QIP-ASI249602". Items marked "" are certified.
Company Profile
Zhuzhou Weilai New Materials Technology Co., Ltd (Weilai) is a leading high-tech enterprise located in the China Power Valley, Zhuzhou City, Hunan Province. Specializing in the development and manufacturing of high-performance heterogeneous refractory metal composite materials, Weilai is dedicated to delivering innovative solutions for a wide range of industries. Our product portfolio includes high-performance X-ray anode targets, plasma spray nozzles, electrodes, and resistance welding electrodes, which are extensively used in medical equipment, plasma spraying, automotive manufacturing, and other advanced industries. As a company that integrates research and development, production, sales, and service, Weilai is committed to pushing the boundaries of material science and technology.
Innovation-Driven ExcellenceAt the heart of Weilai's operations is a strong emphasis on research and development (R&D). Our core team comprises seasoned technical experts, many of whom are former members of the Powder Metallurgy Research Institute of Central South University (CSU) and other related fields. With decades of combined experience in materials science and industrial applications, our team brings unparalleled expertise to the table. Weilai also maintains a close collaboration with the CSU Powder Research Institute, fostering an "Industry-University-Research" partnership that drives innovation and ensures our products meet the evolving demands of the market.
Market-Oriented SolutionsWeilai's mission is to "Keep improving products and create value for customers. " We focus on the subdivided fields of refractory metal materials, continuously optimizing the technological adaptability of our products to meet specific industry needs. By developing supporting products and comprehensive solutions, we empower our customers to achieve greater efficiency and performance in their operations. Our dedication to innovation and quality has positioned us as a trusted partner in industries that demand precision and reliability.
Commitment to Sustainability and GrowthAs a forward-thinking company, Weilai is not only committed to technological advancement but also to sustainable growth. We strive to minimize our environmental footprint by adopting eco-friendly manufacturing processes and materials. Our goal is to contribute to a greener future while maintaining the highest standards of product quality and performance.
Vision for the FutureWeilai's vision is to "become an excellent company in the field of new materials. " We are constantly exploring new frontiers in material science, expanding our product lines, and enhancing our capabilities to serve a global clientele. By staying at the forefront of innovation and maintaining a customer-centric approach, Weilai aims to set new benchmarks in the new materials industry.
Why Choose Weilai? Cutting-edge R&D: Leveraging advanced research and industry expertise.
High-Quality Products: Precision-engineered solutions for diverse applications.
Customer-Centric Approach: Tailored solutions to meet specific industry needs.
Sustainability Focus: Commitment to eco-friendly practices and materials.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No.103, Building 2, Tiantai Jingu Industry Park, Tian Yuan District,Zhuzhou, Hunan, China.
-
Plant Area
- 1400 square meters
-
Number of Employees
- 30
-
Registered Capital
- 6,097,560.98 RMB
-
Terms of Payment
- T/T
-
International Commercial Terms(Incoterms)
- EXW, CFR, CIF, FOB
-
Average Lead Time
-
Peak Season Lead Time: one month
Off Season Lead Time: within 15 workdays -
Nearest Port
- Guangzhou
-
Minimum Order Quantity
- 1
-
Supply Chain Partners
- 10
Our Production Capability & Technical Expertise
- Main Products
- Plasma Electrode, Spray Nozzle, Plasma Spray Gun Comsumables, Copper -Tungsten Anode, Plasma Spray Nozzle, Plasma Spray Electrode, Stationary Anode, Rotating Anode Target, Welding Electrode, Resistance Welding Electrode
-
Production Lines
- 2
-
Production Machines
- Empty CNC lathe, Machining center, Turning center
-
QA/QC inspectors
- 2 people
-
Inspection Type for Finished Products
- Random inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Customization from Samples, Minor Customization, Full Customization, Customization from Designs, Flexible customization
-
ODM Service Available
- Yes
-
R&D Engineers
- 4 people
-
Traceability of Raw Materials
- Yes
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2018-09-30
-
Export Year
- 7 years
-
Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea), Australia, Domestic
-
Repeat Buyers Choice
- 80%~100%
-
Annual Export Revenue
- 3,652,481 RMB
-
Number of Foreign Trading Staff
- 4
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- No
Our Certifications, Standards & Industry Recognition
-
Cooperated with Fortune 500
- No
FAQ
- What materials are available for the plasma electrodes?
- We provide Lanthanum tungsten, Cerium tungsten, and Thorium tungsten based on customer usage conditions.
- Can the electrodes be customized?
- Yes, we offer full customization, minor customization, and flexible customization from samples, drawings, or designs.
- What is the bonding strength of the electrodes?
- Our unique back-casting technology achieves a bonding strength as high as 127MPa between tungsten and copper.
- Which spray guns are compatible with your electrodes?
- They adapt perfectly to Metco, GTV, FST, AMT AG, and Praxair spray guns like F4, 9M, and SG-100.
- What is the warranty or defect policy?
- We provide free replacement for any defects caused by our manufacturing, shipped with your next order.
- What are the lead times for production?
- Peak season lead time is one month, while off-season lead time is within 15 workdays.
- What is the minimum order quantity?
- The minimum order quantity is 1 unit.
- How are the products packaged and shipped?
- Products are packed in cartons or plywood cases and shipped via DHL, UPS, Fedex, SF, or air freight agents.
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