F1 Plasma Spray Electrodes and Copper Nozzle
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Product Highlights
- High Bonding Strength: Unique back-casting technology achieves 127MPa bonding strength between tungsten and copper.
- Customization Options: Full customization, minor customization, and flexible customization available from samples or designs.
- Wide Compatibility: Perfectly adapts to F4, 9M, SG-100 spray guns from Metco, GTV, FST, AMT AG, and Praxair.
- High Power Efficiency: Designed to operate efficiently with continuous power up to 25 kW.
- Dual Spray Angles: Available in F1-90 and F1-45 spray angles without changing parameters.
- Long Service Life: Tungsten nozzle design minimizes parts replacement and production costs with excellent arc burning resistance.
- Free Defect Replacement: Free replacement and shipment for any defects caused by the manufacturer.
- High Purity Material: Purity exceeds 99.95% with refined grain structure for uniform performance.
Product Attributes
- Customization
- Available
- Application
- Aviation, Electronics, Industrial, Automobile Manufacturing Field
- Standard
- ISO,RoHS
- Model NO.
- F1
- Purity
- >99.95%
- Alloy
- Alloy
- Shape
- Irregularity
- Type
- Tungsten Copper
- Internal Diameter
- 5mm, 6mm
- Apply in
- Plasma Spray Coating Industry
- Making Method
- Back-Casting
- Cooling System
- Nature Cooling
- Condition
- New
- Product Name
- F1 Nozzle
- Product Name-2
- Spray Nozzle
- Product Name-3
- Copper Nozzle
- Product Name-4
- F1 Electrode
- Transport Package
- Carton
- Specification
- 39*21*29cm
- Trademark
- Zhuzhou Weilai
- Origin
- China
- HS Code
- 8515900090
- Production Capacity
- 20000PCS/Year
Product Images of F1 Plasma Spray Electrodes and Copper Nozzle
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Product Description
For F1 plasma spray nozzle with tungsten insert and copper nozzle as well as plasma electrode,we have fast delivery.
Premium F1 spray nozzle and plasma electrode
With the advent of FST's F1 plasma gun, which has for some time been known for its reliability, good coating quality and is suitable for coating internal surfaces up to 75 mm (3 inches) in diameter or larger.
The F1 is equipped with a tungsten nozzle, similar to that used on the F4 gun, for long life, minimizing parts replacement and production costs.
The F1 is designed to operate efficiently with continuous power up to 25 kW.
F1 has two spray angles to choose from, F1-90 and F1-45. Our company's F1 nozzles and electrodes can match either one without changing parameters.
F1 electrodes can be divided into two categories: one is threaded copper-tungsten electrode, and the other is unthreaded copper-tungsten electrode.
Due to the use of high-quality raw materials and the back-casting method combining copper and tungsten, as well as advanced technology and the introduction of advanced foreign equipment, the F1 plasma nozzles and electrodes provided by our company are high-quality, affordable and cost-effective products.
The foreign market is very popular.
F1 spray nozzle and F1 plasma electrode model:
| Product model | Product name | Related product model |
| WLE-F1-S | F1 threaded electrode | 340001 |
| WLE-F1-P | F1 pin electrode | 343001 |
| WLN-F1-5 | F1 nozzle | 340002 |
| WLN-F1-6 | F1 nozzle | 343002 |



If you have any needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly.
Advantages of plasma spray nozzles and electrodes produced by our company:
1. Our company has been engaged in the production of pure tungsten and tungsten alloy materials for many years, and has an in-depth understanding of the structure and properties of materials. For the tungsten electrode used in plasma spraying electrodes, based on our full understanding of the application, we have made more improvements and treatments to the material structure to meet the material requirements of plasma spraying. By densifying the tungsten electrode, a finer, more uniform grain structure is formed. The modified tungsten alloy has relatively high hardness and density, fast arc starting, excellent resistance to arc burning loss, and long life.
2. Our company's plasma spraying electrodes and nozzles use unique back-casting technology to achieve seamless bonding between tungsten and copper. The bonding strength can be as high as 127MPa, while the traditional bonding strength is less than 100MPa. Compared with traditional brazing, joints made by back-casting have higher bonding strength between tungsten and copper, larger contact area, more uniform resistance, and stronger heat dissipation ability, making the nozzle and electrode more stable and more durable as well as long service life.
3. We produce tungsten electrodes of different materials (good arc starting performance and ablation resistance). Based on customer usage conditions, we can provide more suitable materials for customers to choose.
| Material | Impurity content (%) | Electron work function (eV) |
| Lanthanum tungsten | <0.2<> | 2.8-3.2 |
| Cerium tungsten | <0.2<> | 2.7-2.8 |
| Thorium tungsten | <0.2<> | 2.0-3.9 |
4. Based on the research and analysis of plasma spray guns, the electrodes and nozzles produced by our company can perfectly adapt to the original spray guns, and no additional adjustment of spraying parameters is required during replacement. We have a complete product series, and the plasma spray electrodes and nozzles we produce can be widely used in F4, 9M, SG-100 and other spray guns of Metco, GTV, FST, AMT AG, Praxair and other companies.
5. We have rich experience in producing various cathodes and anodes, which can be customized and processed according to customer samples or drawings. We can also provide semi-finished products with seamless combination of tungsten and copper.
We can ensure our all products which are seamless bonding,no gas foam generating,and assure concentricity,if any defect has been found which are due to our cause,we can replace them for free and send you along with shipment for next time.
About the Supplier
This supplier has been audited by CTI. Verify the report on the official CTI website with ID "QIP-ASI249602". Items marked "" are certified.
Company Profile
Zhuzhou Weilai New Materials Technology Co., Ltd (Weilai) is a leading high-tech enterprise located in the China Power Valley, Zhuzhou City, Hunan Province. Specializing in the development and manufacturing of high-performance heterogeneous refractory metal composite materials, Weilai is dedicated to delivering innovative solutions for a wide range of industries. Our product portfolio includes high-performance X-ray anode targets, plasma spray nozzles, electrodes, and resistance welding electrodes, which are extensively used in medical equipment, plasma spraying, automotive manufacturing, and other advanced industries. As a company that integrates research and development, production, sales, and service, Weilai is committed to pushing the boundaries of material science and technology.
Innovation-Driven ExcellenceAt the heart of Weilai's operations is a strong emphasis on research and development (R&D). Our core team comprises seasoned technical experts, many of whom are former members of the Powder Metallurgy Research Institute of Central South University (CSU) and other related fields. With decades of combined experience in materials science and industrial applications, our team brings unparalleled expertise to the table. Weilai also maintains a close collaboration with the CSU Powder Research Institute, fostering an "Industry-University-Research" partnership that drives innovation and ensures our products meet the evolving demands of the market.
Market-Oriented SolutionsWeilai's mission is to "Keep improving products and create value for customers. " We focus on the subdivided fields of refractory metal materials, continuously optimizing the technological adaptability of our products to meet specific industry needs. By developing supporting products and comprehensive solutions, we empower our customers to achieve greater efficiency and performance in their operations. Our dedication to innovation and quality has positioned us as a trusted partner in industries that demand precision and reliability.
Commitment to Sustainability and GrowthAs a forward-thinking company, Weilai is not only committed to technological advancement but also to sustainable growth. We strive to minimize our environmental footprint by adopting eco-friendly manufacturing processes and materials. Our goal is to contribute to a greener future while maintaining the highest standards of product quality and performance.
Vision for the FutureWeilai's vision is to "become an excellent company in the field of new materials. " We are constantly exploring new frontiers in material science, expanding our product lines, and enhancing our capabilities to serve a global clientele. By staying at the forefront of innovation and maintaining a customer-centric approach, Weilai aims to set new benchmarks in the new materials industry.
Why Choose Weilai? Cutting-edge R&D: Leveraging advanced research and industry expertise.
High-Quality Products: Precision-engineered solutions for diverse applications.
Customer-Centric Approach: Tailored solutions to meet specific industry needs.
Sustainability Focus: Commitment to eco-friendly practices and materials.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No.103, Building 2, Tiantai Jingu Industry Park, Tian Yuan District,Zhuzhou, Hunan, China.
-
Plant Area
- 1400 square meters
-
Number of Employees
- 30
-
Registered Capital
- 6,097,560.98 RMB
-
Terms of Payment
- T/T
-
International Commercial Terms(Incoterms)
- EXW, CFR, CIF, FOB
-
Average Lead Time
-
Peak Season Lead Time: one month
Off Season Lead Time: within 15 workdays -
Nearest Port
- Guangzhou
-
Minimum Order Quantity
- 1
-
Supply Chain Partners
- 10
Our Production Capability & Technical Expertise
- Main Products
- Plasma Electrode, Spray Nozzle, Plasma Spray Gun Comsumables, Copper -Tungsten Anode, Plasma Spray Nozzle, Plasma Spray Electrode, Stationary Anode, Rotating Anode Target, Welding Electrode, Resistance Welding Electrode
-
Production Lines
- 2
-
Production Machines
- Empty CNC lathe, Machining center, Turning center
-
QA/QC inspectors
- 2 people
-
Inspection Type for Finished Products
- Random inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Customization from Samples, Minor Customization, Full Customization, Customization from Designs, Flexible customization
-
ODM Service Available
- Yes
-
R&D Engineers
- 4 people
-
Traceability of Raw Materials
- Yes
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2018-09-30
-
Export Year
- 7 years
-
Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea), Australia, Domestic
-
Repeat Buyers Choice
- 80%~100%
-
Annual Export Revenue
- 3,652,481 RMB
-
Number of Foreign Trading Staff
- 4
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- No
Our Certifications, Standards & Industry Recognition
-
Cooperated with Fortune 500
- No
FAQ
- What customization options are available?
- We offer full customization, minor customization, flexible customization, and can process based on customer samples or designs.
- Which spray guns are compatible with your products?
- Our electrodes and nozzles adapt perfectly to F4, 9M, and SG-100 models from Metco, GTV, FST, AMT AG, and Praxair.
- What is the maximum continuous power the F1 can handle?
- The F1 is designed to operate efficiently with continuous power up to 25 kW.
- How does your back-casting technology improve performance?
- It achieves 127MPa bonding strength, larger contact area, and better heat dissipation compared to traditional brazing.
- What is the warranty policy for defective products?
- If defects are found due to our cause, we provide free replacement and ship them with your next order.
- What spray angles are available for the F1 model?
- The F1 offers two spray angles: F1-90 and F1-45, which can be matched without changing parameters.
- What is the minimum order quantity?
- The minimum order quantity is 1 unit.
- What are the lead times for production?
- Peak season lead time is one month, while off-season lead time is within 15 workdays.
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