Sinplexpro Electrodes 1: 1 Interchangeable Cascaded Plasma Torch Replacement Parts for Oerlikon Metco Spray Gun

Product Description

1:1 Interchangeable SinplexPro Cascaded Plasma Electrodes

Premium Aftermarket Consumables for High-Efficiency Thermal Spraying.
Our premium SinplexPro electrodes are engineered with micron-level precision as 1:1 direct interchangeable replacement components for Oerlikon Metco SinplexPro plasma spray guns. Designed specifically to match the demanding requirements of cascaded arc technology, our electrodes ensure stable voltage delivery, excellent gas dynamics, and uncompromised coating consistency at a highly competitive cost.

Technical Attributes & Engineering Data

Product Name	1:1 Interchangeable SinplexPro Cascaded Electrodes
Compatible Gun Model	Oerlikon Metco SinplexPro Plasma Spray Torch
Technology Featured	Cascaded Arc Technology Compatibility
Material	Premium Oxygen-Free Copper (OFC) & High-Density Tungsten
Processing Precision	CNC Micron-Level Tolerance (Up to ±0.005mm)
Operating Efficiency	High Deposition Rate & Stable Voltage Output
Applicable Coatings	WC-Co, Cr3C2-NiCr, Ceramics, TBCs
Application Industry	Aerospace, Automotive, Industrial Rollers, Surface Engineering

Supply of plasma thermal spraying SinplexPro nozzles and electrodes

The SinplexPro plasma spray gun is a versatile tool in the thermal spray industry, known for its high power and compatibility with a variety of process gases including argon, helium, hydrogen and nitrogen. It comes in machine-mounted and handheld variants, with the machine-mounted version weighing 3.6kg and the handheld version weighing 6kg. The SinplexPro series are well-known plasma spray guns, especially the Metco SinplexPro model, supplied by the company Oerlikon Metco.
For nozzles containing tungsten, we can back cast the nozzle. Backcasting is more expensive, but also lasts longer.




 

More details and needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly.

If you have any needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly.

 

 

Packaging & Shipping

You can choose cartons or plywood case

All goods will be shipped by DHL or UPS or Fedex or SF as well as air freight agent company,you can choose any one only you like.

 

Our Advantages

Advantages of plasma spray nozzles and electrodes produced by our company:
1. Our company has been engaged in the production of pure tungsten and tungsten alloy materials for many years, and has an in-depth understanding of the structure and properties of materials. For the tungsten electrode used in plasma spraying electrodes, based on our full understanding of the application, we have made more improvements and treatments to the material structure to meet the material requirements of plasma spraying. By densifying the tungsten electrode, a finer, more uniform grain structure is formed. The modified tungsten alloy has relatively high hardness and density, fast arc starting, excellent resistance to arc burning loss, and long life.

2. Our company's plasma spraying electrodes and nozzles use unique back-casting technology to achieve seamless bonding between tungsten and copper. The bonding strength can be as high as 127MPa, while the traditional bonding strength is less than 100MPa. Compared with traditional brazing, joints made by back-casting have higher bonding strength between tungsten and copper, larger contact area, more uniform resistance, and stronger heat dissipation ability, making the nozzle and electrode more stable and more durable as well as long service life.

3. We produce tungsten electrodes of different materials (good arc starting performance and ablation resistance). Based on customer usage conditions, we can provide more suitable materials for customers to choose.
 

Material	Impurity content (%)	Electron work function (eV)
Lanthanum tungsten	<0.2	2.8-3.2
Cerium tungsten	<0.2	2.7-2.8
Thorium tungsten	<0.2	2.0-3.9

 

4. Based on the research and analysis of plasma spray guns, the electrodes and nozzles produced by our company can perfectly adapt to the original spray guns, and no additional adjustment of spraying parameters is required during replacement. We have a complete product series, and the plasma spray electrodes and nozzles we produce can be widely used in F4, 9M, SG-100 and other spray guns of Metco, GTV, FST, AMT AG, Praxair and other companies.
5. We have rich experience in producing various cathodes and anodes, which can be customized and processed according to customer samples or drawings. We can also provide semi-finished products with seamless combination of tungsten and copper.

After Sales Service

 

We can ensure our all products which are seamless bonding,no gas foam generating,and assure concentricity,if any defect has been found which are due to our cause,we can replace them for free and send you along with shipment for next time.

Plasma spray nozzle and electrode of Weilai new materials are your best choice!
·Top quality tungsten electrode with excellent arcing performance and lifespan.
·The seamless combination of tungsten and copper ensures the stable operation of your process.
·A comprehensive product series widely applicable to spray guns such as F4, F1, 9M, 6M, 3M, SG-100,SinplexPro,TriplexPro210 etc.

·Rich experience in customized processing.
·We can accept customer samples or drawings for production.
·We can respond to customer needs and improve the nozzle to increase its service life.
·We are happy to provide semi-finished products with seamless tungsten copper bonding.

 

 

Zhuzhou Weilai New Materials Technology Co., Ltd. is a manufacturing company!