Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode

Product Details
Customization: Available
Function: Generate Plasma Fire
Application in: Welding Machine
Gold Member Since 2024

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  • Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
  • Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
  • Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
  • Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
  • Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
  • Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
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  • Overview
  • Product Description
  • Company Profile
  • Our Advantages
  • After Sales Service
Overview

Basic Info.

Model NO.
resistance welding electrode
Materials
Copper Inlaid Tungsten or Other Refractory Metals
Shape
Straight or as Request
Transport Package
Wooden Box
Specification
based on drawing or standard parts
Trademark
WR
Origin
China
Production Capacity
20000PCS/ Month

Product Description

 

Product Description

Resistance Welding Electrode

Resistance Welding Electrode (also known as Composite electrode), combined with copper and tungsten materials. it has stable conductivity and thermal conductivity.
 
Resistance Welding Electrode
-- By NDB technology
Resistance Welding Electrode (also known as Composite electrode), combined with copper and tungsten materials. It has stable conductivity and thermal conductivity. Also it reduces the electrode head load, prolongs the service life and improves the welding efficiency.
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
To meet the customers pursuit of quality and price, Bless adopts seamless connection technology (NDB) to ensure copper is integrated with tungsten and moly completely, which has completely seamless connection.

-- NDB integrated connection physical cut inside display:
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
  1. A -- Bonding Area
We guarantee the complete seamless connection of tungsten and copper under vacuum environment. The bonding strength between the two materials is more than 130MPa, the bonding area ratio is close to 100%, which there is no hole in the cross section, and the service life is 5-10 times longer than the general bonding method
  1. B -- Stick
The stick is made of chrome copper or chrome zirconium copper, which has the work performance of high conductivity, high heat dissipation and fast cooling speed.
  1. C -- Electrode End

High quality pure W, Mo and their alloys are used as electrode ends. After deep densification treatment, the electrode has high density and uniform intemal structure.


Composition of Electrode
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding ElectrodeBack-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding ElectrodeBack-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding ElectrodeBack-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding ElectrodeBack-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode

☆Welding End
1. Copper-tungsten electrode, 
2. Copper-molybdenum electrode, 
3. Copper-tungsten alloy electrode, 
4. Copper-molybdenum alloy electrode, 
5. Copper-tungsten & Copper electrode, 
6. Pure tungsten or Pure molybdenum and its alloy
☆Welding Rod Part
Copper alloy



Advantages of Bless' electrode
☆No pores, holes, and gaps, and the connection strength is> 120Mpa
(Copper and copper alloys are integrated with tungsten and molybdenum refractory metals. NDB integrated connection technology )
☆High density and uniform internal organization structure
(Each electrode end has been densified)
☆ Smoothness below Ra0.8, Stable welding joints
☆High melting point up to 3410°C, and is resistant to collision resistance, abrasion and non-adhesion to the workpiece.
☆Further optimize high temperature stability and creep resistance to meet customer requirements.
(Tungsten and molybdenum electrodes are added with rare earth elements)

It has the advantages of high conductivity, high heat dissipation, high temperature stability. Unlike ordinary electrodes, our mosaic electrodes are integrated with NDB in a vacuum environment, which has stable conductivity and heat dissipation.



 
Strong Metal Trust Supplier
Chinese factory price with EU standard
Application of Electrode
Resistance welding electrode Bless supplied is widely used in machinery manufacturing and welding technology in batches, also in the field of automotive wire harnesses, motors, switch contacts, ignition coils, electromagnetic coils, sensor lead connections, and spot welding such as copper wire, copper sheets and copper braided wire contacts. 


Precision Machining Services
Our company can process inlaid electrodes with different specifications and different accuracy according to customer's drawings or samples. We have more than 10 years of experience in precision machining of refractory metals, and can provide customers with precision processed spot welding electrodes for precision electronics.
The spot welding electrode processed by Bless is used in the fields of machinery manufacturing, automobile manufacturing, aerospace, electrical appliance manufacturing, semiconductor electronics, etc. Both customized and standard electrodes can be produced and processed.


 
Why Choose Us?
Tungsten & Molybdenum Powder
Tungsten and Molybdenum Powder production are what our Bless original field over 20 years.
Our factory's location is also located in Luoyang. So from aspects of QC and price, you could benefits lot from us.


Raw Materials - APT Powder
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode

                                 Bless: Uniform particle size                                                             *** Company: The size of particle varies


Parameters Comparison
Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode



 
Company Profile

     Back-Casting Copper Tungsten or Non-Ferrous Metal Bonding Resistance Welding Electrode    Zhuzhou Weilai New Materials Technology Co., Ltd (Weilai) is located in China Power Valley in Zhuzhou City of Hunan province. Weilai devotes to research and develop high performance  heterogeneous refractory metal composites, including high-performance X-ray tube anode material, plasma spray nozzle as well as the electrodes and the resistance welding electrodes, etc. It is mainly used in medical equipment, plasma spray and automobile electrical equipment industries. Weilai provides the customized solutions for customers, it is a high-tech company integrating research and development, production, sales and service.

    Adhering to "Keep improving products and creating value for customers", the company focuses on the subdivided fields of refractory metal materials industry, continuously optimizes the technological adaptability of products, develops more supporting products in the industry, and provides users with more reasonable and comprehensive solutions. Weilai makes constant efforts to "become an excellent company in the field of new materials".

Our Advantages

Advantages of plasma spray nozzles and electrodes and resistance welding electrodes produced by our company:
1. Our company has been engaged in the production of pure tungsten and tungsten alloy materials for many years, and has an in-depth understanding of the structure and properties of materials. For the tungsten electrode used in plasma spraying electrodes, based on our full understanding of the application, we have made more improvements and treatments to the material structure to meet the material requirements of plasma spraying. By densifying the tungsten electrode, a finer, more uniform grain structure is formed. The modified tungsten alloy has relatively high hardness and density, fast arc starting, excellent resistance to arc burning loss, and long life.

2. Our company's plasma spraying electrodes and nozzles use unique back-casting technology to achieve seamless bonding between tungsten and copper. The bonding strength can be as high as 127MPa, while the traditional bonding strength is less than 100MPa. Compared with traditional brazing, joints made by back-casting have higher bonding strength between tungsten and copper, larger contact area, more uniform resistance, and stronger heat dissipation ability, making the nozzle and electrode more stable and more durable as well as long service life.

3. We produce tungsten electrodes of different materials (good arc starting performance and ablation resistance). Based on customer usage conditions, we can provide more suitable materials for customers to choose.

 

Material Impurity content (%) Electron work function (eV)
Lanthanum tungsten <0.2 2.8-3.2
Cerium tungsten <0.2 2.7-2.8
Thorium tungsten <0.2 2.0-3.9


4. Based on the research and analysis of plasma spray guns, the electrodes and nozzles produced by our company can perfectly adapt to the original spray guns, and no additional adjustment of spraying parameters is required during replacement. We have a complete product series, and the plasma spray electrodes and nozzles we produce can be widely used in F4, 9M, SG-100 and other spray guns of Metco, GTV, FST, AMT AG, Praxair and other companies.
5. We have rich experience in producing various cathodes and anodes, which can be customized and processed according to customer samples or drawings. We can also provide semi-finished products with seamless combination of tungsten and copper.

After Sales Service

 

We can ensure our all products which are seamless bonding,no gas foam generating,and assure concentricity,if any defect has been found which are due to our cause,we can replace them for free and send you along with shipment for next time.
 

Where Is Your Factory Located?

There is a saying that "Tungsten town, looking for Luoyang". Our factory is located in Luoyang, a Midwestern city in China. A strategic position with the world's largest reserve of molybdenum and the second-highest source of tungsten globally.



Why Is Your Product So Cost-Effective?

We cut out the middlemen in the end-to-end manufacturing process. Rather than obtaining semi-finished goods from other suppliers, we obtain our raw material of APT powder directly from its source.

 
 
Do You Do Spot Quality Checks Or Full Checks?
 

100% full inspection. Inspectors will check the finished product one by one, to ensure they adhere to all parameters.All unqualified products are discarded.


How Do You Ensure Your Lead Time?

We have an efficient Order Management System, from material preparation to machining, and finally to a full inspection. Every stage of production is strictly monitored and controlled to give you an accurate delivery time.

 

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