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| Type: | Plasma Spray Gun Consumables |
| Cooling System: | Nature Cooling |
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Plasma thermal spray gun consumables
As we all know, the most critical components of plasma thermal spray guns such as F4, F1, 9MB, 7MB, 3M7, SG-100,SinplexPro,TriplexPro and so on are the nozzle and electrode . These two products are also consumable parts and are one of the most important consumables in plasma thermal spraying.
Our company is a manufacturer specializing in the production of plasma spray electrodes and nozzles (also known as plasma cathodes and anodes, tungsten copper cathodes, and tungsten copper anodes).
When used in spray guns, our cathode needs to withstand instantaneous plasma temperatures exceeding 12,000°C. This puts significant demands on the product's performance and the bond strength between copper and tungsten. Our company adopts a back-casting production process to seamlessly connect tungsten and copper, ensuring extremely high strength. The SG-100 cathode similarly employs back-casting to connect copper alloys and tungsten alloys. Through this integrated casting method, the two alloys merge to achieve a 100% bond.
Other methods exist in the market to connect copper alloys and tungsten alloys, but they are not integrated casting, leading to gaps between tungsten and copper connection surfaces. Products manufactured in this manner are prone to uneven heat conduction and cracks.
SG-100 plasma spray gun
The SG100 plasma spray gun produced by Praxair is a very flexible spray gun that can be used in a variety of application scenarios. Its operating power is 80KW. If you have higher requirements for coatings, or require large-volume production, or small-volume testing, the SG100 spray gun can be used very well.
This spray gun has two modes: internal powder feeding and external powder feeding. Different modes can provide multiple incident angles, obtain better spraying speed, or mix multiple spraying materials.
Different modes, matched with different hardware, can form different working modes. We can provide suitable nozzles (anode) and electrodes (cathode) for different modes.
What material is used for the anode?
As you can see, all copper materials are used on the market, but there are many types of copper materials, and the purity and composition of different copper materials are different. For specific industries that require special treatment of copper materials, we have been supplying copper anodes to different industries and are very clear about customers' material requirements in different industries.
Anode matching:
The product accessories provided by Praxair have high precision, and general processing manufacturers can provide similar shapes. However, there is a very big gap in the actual control of product size.
We have been providing anode and cathode accessories for various plasma spraying service providers, and we can control the size very accurately.
SG-100 plasma thermal spray anode and SG100 cathode models
| Product model | Product name | Related product model |
| WLE-SG100-129 | SG100 electrode | 843083129 |
| WLE-SG100-720 | SG100 electrode | 841083720 |
| WLN-SG100-730 | SG100 nozzle | 02083-730 |
| WLN-SG100-145 | SG100 nozzle | 03083-145 |
| WLN-SG100-165 | SG100 nozzle | 03083-165 |
| WLN-SG100-175 | SG100 nozzle | 03083-175 |
If you have any needs, users are welcome to come for consultation. Our company has a group of experienced technical and sales teams who will serve you wholeheartedly.
If you need these products, please do not hesitate to contact me!
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